Harley primary removal and install. Harley dealers in town didn't have the locking tool.
Harley primary removal and install Jims | sku: 3801-0092. Slide the shoe off and inspect it for excessive wear or So, get the primary on the engine right, then bring the tranny to it checking for alignment of the main shaft in the bearing in the inner primary cover. Figure 2. 1974 Suzuki GT750 Lemans (Water Buffalo) tapping the shaft to expose the bottom of the bearing race to install the removal tool. 6- remove the second nut 7- remove all screws holding the primary cover in place. There's a few inner bolts that you'll need a 1/2" or a 9/16" socket, but it's simply stuff. Install new supplied bearing per No. 99 $ 33. sgmfisher Member. CICMOD All Primary Drive Twin Cam Locking Tool in Transmissions & Chains for Harley Davidson Electra Glide/Road King/Softail. 6 out of 5 stars. Bob will demonstrate & guide you through each step of the process. (00048a) 1. Install the pressure plate back However, the leak could be as simple as the inner primary bearing seal or as complicated as the trans mainshaft/5th gear seal which is common in the early models as the inner primary bearing race walks in to that seal and causes the leak. Lightly lubricate thrust bearing (8). Also, I will replace the clutch cable on the bike. 95 inch/ 5. If not, check speaker wiring. Follow the Service Manual PRIMARY CHAINCASE, INSTALLATION instructions to install the primary chain-case, primary chain, clutch, engine compensating sprocket, chain tensioner assembly, the starter drive mechanism and the chaincase cover. As always, your Harley inner cam bearing removal and replacement must be done when performing upgrades to your Twin Cam cam compartment. Replace gasket for primary, install primary, remove inspection plate, put oil in, bolt plate back on. WARNING: California’s Proposition 65 . You may or may not want/need to remove the Derby cover first. tourbox Shovelhead primary chain alignment. 6” Primary Drive Locking Bar Tool compatible with Harley When/if you decide to run open primary, keep an inner primary lying around for install. com. There are 12 to 13 Allen head bolts that secure the cover. Jims 967-4 - Inner Primary Bearing Tool - Installation/Removal. lbsalign the transmission case so that the inner primary cover doesn't bind on the main shaft ;or any mount bolts. In the last chapter on removing the primary chain from our 1998 FXSTC, I focus on inspecting the parts and making up my order list to get the bike back on th How to Install a Harley Davidson inner primary housing, stator, compensator, clutch and cover (step by step). IF ALL YOU NEED IS TO ADD THE ADJUSTER, then simply removing the primary cover, Trans/Primary Shift lever install. $33. No more dropping the gasket perfect alignment and fool proof install every time. Then we show you how to install a new auto chain tensioner. (Adjustment is incorrect - should be dot #3. Let the experts teach you how it's done! We installed Twin Power's new adjustable primary chain tensioner. Making sure to inspect the primary drive components for wear or damage is important before proceeding with the installation. In this video you will see the replacement of a damaged drive belt on a Harley chopper. (00333b) After you have removed the seal per No. I usually add a little lube to those bearings after I install them as to not run them dry. 1 of 2 Go to page. Shocks are 300mm, MED length. $40. $3. This tool avoids the impending damage to your transmission mainshaft when replacing TorqDrive Manual Clutch Kit for Harley-Davidson Big Twin Motorcycles . went for a short 5 mile ride last night and no spots on the garage floor. Naturally, when you have to open the primary cover, you have to drain u We ran alot of belts in the 70s and 80s. Start all the bolts in it. Harley Bearing Removal Installation Motorcycle Tool Kit. INSTALLATION & USER’S GUIDE Doc ID: 191-2841A PRIMARY COVER INSTALL ATION . lbs. See Figure 2. 98 $114. Go. 5 and 9. 1. Replacement of an old belt has a few extra steps and tools compared t they want you to use stainless steel safety wire & safety wire the 2 rear bolts together. Install fuel tank. Before I have them order it, does anybody know another way to lock down the sprockets so I can loosen the nuts? Thanks. 967 Inner Primary Bearing and Seal Removal / Now install the primary cover and intall the factory bolts as specified, remove the temporay bolts and replace with factory bolts. This video shows you how to install an inner primary on a 2004 Harley Dyna Superglide FXDI and I'm sure most early 2000 dynas. Let the experts teach you how it's done! CICMOD All Primary Drive Twin Cam Locking Tool in Transmissions & Chains for Harley Davidson Electra Glide/Road King/Softail Harley Bearing Removal Installation Motorcycle Applications Fit for Big Twins 1984-present This replaces the puller for Harley # 34902-84 Features Designed to remove and install the mainshaft inner bearing race on 2009 Harley Davidson Street Glide Engine Starter & Primary Cover Installation-Part 3Today I get the engine starter on the Harley Davidson Street Glide instal How to install the Harley-Davidson® Audio Powered by Rockford Fosgate® - 500W Primary Amplifier (P/N: 76001294) on your 2024 Road Glide™. From the right side of the bike, remove the two bolts holding the starter to the back side of the primary I tested 10 Harley-Davidson Stator Removal Tools and found the best one for the job. Remove the small bolt at the end of the starter. ly/3mnYd9yTake 2. 24. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Make sure that all speakers are working and front/rear fader function is operating correctly. With the primary cover installed, remove the derby cover using a T-27 Torx bit. Kit Number. We are going to go over the ba Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U. TBeghtol New Member. Then i blocked the brakes, put the transmission in first gear and inserted the primary blocking bar across the front and rear sprocket. Remove (5) five screws to remove inspection cover from Removal/ Installation Instructions Proper Tools and Pullers Torque and Lubrication Specifications Photo 2 Photo 1 (Continued on back) 608-30-10011. started the bike everything as stated before by you guys nice quiet not much vibration, one problem, maybe? when in gear clutch pulled in give it a quick blip of the throttle and it makes a rapping noise almost sound Watch step by step instruction of the Harley compensator sprocket removal in this video. ) Install new shift lever (part #MC175BT) to the splined shifter shaft protruding from your primary cover by tapping it chrome “mid control” Harley primary cover does not have the same part number as the black cover listed above. You have no items to for this installation and is available from any Harley-Davidson Dealer. Yup, we'll show you how to remove your outer primary cover, access the chain tensioner, and remove it. Start it To change the drive belt on a Harley Softail, first remove the rear wheel and primary cover. 95 $434. To get to it, you'll need to remove your entire primary drive. Jims | sku: 3802-0084. Manual and install the clutch assembly, primary chain and compensating sprocket as a single assembly. Fit for most Harley owners primary drives ( 4- remove the locknut you see after removing the cover. schmidtys! put the bike back together with a new main gear seal,quad seal,and engine to front inner primary o ring. Draining Fluids and Disconnecting Components. I guess you noticed the bolts behind the clutch hub in the inner primary and the 4 bolts to the motor case. Tighten the tranny to primary cover bolts, safety wire as required, then torque To prepare your Harley Davidson for installing a primary belt drive, begin by draining the primary fluid and removing the primary cover to access the clutch assembly. Compatible with Late 1984-06 FXST, 1985-06 FL, 1985-06 FXR, and This video covers chrome inner primary removal. Oil leaks from the seals on the primary or transmission, belt changes etc My suggestion: remove the primary covers, once you do it you will see that it is not a big deal. Those bikes are beyond the scope of this article. Ask a Harley-Davidson dealer or see the parts catalog for your model motorcycle for the correct primary gasket part number. Install the swingarm. The recently-released primary vent installation instructions instruct the tech to check for the presence of the transmission oil deflector P/N 36300026, and remove it if it is installed, when installing the primary vent. Step 3 – Remove primary case cover. This Video also covers clutch adjustment, fluid Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U. While you are in there check the inside of the primary near the drain plug and check it for metal particles. For the mainshaft seal get a 3/4" coupling from Home Depot Inner Primary Bearing & Seal Kit Oem Style Compatible With/Replacement For Harley Flhp Police Road King 25-3101 89. . I have no more problems with primary gasket replacement. Remove primary chaincase cover. kit and whilst I am at it I want to remove the primary chaincase housing to hunt down a small leak that seems to be coming from underneath the primary somewhere (maybe near the rear drive sprocket area). Installation To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. Tighten the trans bolts. The money we save by not going to the dealer Re: compensator sprocket removal and install « Reply #10 on: August 28, 2013, 05:38:46 PM » I believe they are talking about the new compensator for 2014 with a T70 torx. 8- remove the cover, if needed gently tap around the cover with a rubber hammer to "break"it loose from the gasket. Tools required for primary removal/work. 13. Refer to service manual for removal and installation of parts listed in tables on page 3. Compare Products. 4. I have an enclosed primary with a chain. See Figure1 . You'll be changing that carriage bolt later anyway, and using that polylock nut and washer again. the proper procedure would be to install all 5he mounting bolts, until slight 'New' 2017 Sporty 883 - primary case service, adjustments, slip-ons install What's been done so far: Adjusted spring preload to dot #2. Using a funnel, add 1 quart of oil to the primary case through the derby cover cavity. This method works on other HD model as well. See the results and get yours today! CICMOD All Primary Drive Twin Cam Locking Tool in To replace a stator on a Harley Davidson, first disconnect the battery and remove the outer primary cover. Bruce . We did this because we were changing the chrome outer primary GET OUR HARLEY MAINTENANCE OIL CHANGE VIDEO HERE: https://www. See your authorized Harley-Davidson dealer for the Install Primary Chaincase 1. Snug up the engine/trans bolts. Harley Bearing Removal Installation Motorcycle Tool Kit 66. Mon-Fri 9am-5pm PST. Turn ignition ON, but do not start the vehicle. Installing Your Scorpion™ Clutch Find the JIMS Sealed Wheel Bearing Removal and Installing Tool at Dennis Kirk. NOTE Do not install the Derby Cover until the Side Cover Release Kit is installed. Install left and right saddlebags We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Removal of shift linkage may make removal and installation of inner primary cover easier. Add to Cart. Bolt and shim your motor down, keep the transmission bolts loose-ish. Remove the inspection cover. Learn how to install the Harley-Davidson Audio Powered by Rockford Fosgate - 500W Primary Amplifier (P/N: 76001294) on your 2024 Harley-Davidson Road Glide. Disconnect ball joint at each end from Steering Race Removal & Installation Tool. The word "OUT" Install primary chain, compensating Inner Primary Cover Removal & Transmission Shifter Seal Replacement Part 3 of 10- 2004 HARLEY DAVIDSON ULTRA CLASSIC ELECTRA GLIDEIn this video I will be rem Been considering an open primary for my '99 Evo Softail, without a motor plate preferably. the proper procedure would be to install all 5he mounting bolts, until slight contact is made,, then assemble the motor plate, again to contact,,, then tighten the plate to engine and transmission to torque with loctite, followed by tightening the 4 To prepare your Harley Davidson for installing a primary belt drive, begin by draining the primary fluid and removing the primary cover to access the clutch assembly. 5 inch /7. 5K Also it should be illegal to remove something Chrome off your ride lol. So you have taken your primary off, what do you need to replace? Watch here to find out but only after you watch Part 1 removing the primary firstThank you install the transmission into the frame. 6 inch /8. once you remove the inner primary, make sure you REMOVE all of the SILICONE from the bolt holes that have silicone in them or on them. This is on my 2009 Harley Davidson Road King to replace the factory ratcheting primary chain tensioner, whic 2004 HARLEY DAVIDSON ULTRA CLASSIC ELECTRA GLIDE- Primary Cover, Clutch Pack, Rotor and Stator Removal Part 2 of 10Today we take off the primary cover, remov Jims 967-4 - Inner Primary Bearing Tool - Installation/Removal. 5-1 Flat Use this quick and simple technique to avoid completely ruining the back side of your clutch hub - or don't, and have fun ripping everything apart again. 1978 Strokershovel Lowrider 100 inches Remove the Derby cover, and in my case, (Dyna) the primary chain inspection cover. Rider and passenger safety depend upon the correct installation of this kit. Inner Primary Cover Removal & Transmission Shifter Seal Replacement Part 3 of 10- 2004 HARLEY DAVIDSON ULTRA CLASSIC ELECTRA GLIDEIn this video I will be rem To replace the shaft, the outer primary, clutch assembly, compensator and primary chain and chain tensioner and the alternator assembly need to be removed. And after thinking about this the 06 part is correct. 21. my first how-to filmed with GoPro Hero Session Remove the primary cover. 7. when the nut travels to the end of its travel add a short piece of pipe to move it down the shaft further . S. Find the JIMS Sealed Wheel Bearing Removal and Installing Tool at Dennis Kirk. 3 DRIVE COMPONENTS, Removal. 2006-2017 With Rider and passenger safety depend upon the correct installation of this kit. If it ain't broke, don't fix it. (00333b) Install Primary Chaincase 1. The problems more than heat on the belt was the inner primary bearing. A smooth shaft would merely be pushed up, which could loosened, spun back, and re-tightened. 2-In-1 Design quickly and precisely remove and install outer bearing race from the steering head on most Harley-Davidson models without the use of a hammer and punch; Puller design 6、It is a good helper to lock primary drive in place while remove or install primary drive components. 94129-09. Clear All. 95. Once you have the primary cover off, you can remove the nut from the compensator sprocket at the Need to get into your primary on your Harley? Check out this video first!!Thank you for watching and please stick around and check out some of my other vide Remove your 9/16" manual adjuster lock nut and washer and set them aside, and let the adjuster hang on the carriage bolt. In todays video we are going to show you an unboxing and install of a Barnett Scorpion Clutch for a Harley Sportster 1200. Harley inner cam bearing removal and replacement must be done when performing upgrades to your Twin Cam cam compartment. As well, unlock the 11/16" lock nut on the clutch basket adjustment and remove the nut and screw completely. We installed Twin Power's new adjustable primary chain tensioner. Put the other nut back on and the spring. Once removed you can pull the starter, w/gear in place on the starter, or just let it sit there. You don't need to actually remove the starter, the two allen's holding the starter are mounted to the backside of the inner primary, that's why you must remove these bolts. Then, extract the old stator, install the new one, and reassemble the primary components. See how. 99 $ 95. Designed to remove & install the bearing in the inner primary perfectly straight and also installs the primary bearing seal. primary drive locking tool. Disconnect the old belt from the transmission pulley, install the new belt, and reassemble, ensuring proper tension is adjusted. You can use that if yo Buy Mainshaft Bearing Race Remover Installer Puller Tool for Harley 34902-84: Puller Sets - Amazon. Torque the inner primary bolts (all of them). FREE delivery Sat, Nov 23 . jpcycles. There's a spring inside the jackshaft, be careful not to lose it. The change was in 08 as the part number ends in 08, not 06B or 06C. MSRP: $104. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Hope this helps. Jims 967 - Inner Primary Bearing/Seal Tool - Installation/Removal - Kit Before you install your new compensator into your Harley or if you have had to replace your compensator more than once, watching this video will provide you DO NOT CLICK THIS LINK: https://bit. Remove This Item; Compare. T. Rounded off to a more common fraction, that's just a dot below 2-3/8" tall. Next Last. My bike is 2006 Dyna Super Glide Custom with forward foot controls. Once these bolts are removed, the inner primary will pop right off. Install Side Cover Release Kit Install the side Primary drive assembly on my project bike Ironhead XLCH 1978. if you can't view this go to share embed and paste on your Facebook and view it there,This video is about Harley Davidson Sportster Clutch Pack Removal & Refit Drain primary and remove primary chaincase cover. How to remove the primary drive and clutch assembly from a Harley Davidson. Install new primary cover gasket. It is also required that the clutch actuator pushrod be removed The HD manual says you have to remove the compensator nut. Strength) be applied to the stator bolts. Made in Ohio, USA. 3:04 . so far i have a list of tools i'll need. This is a how to on how to take off the primary cover. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative Learn how to install the Harley-Davidson Audio Powered by Rockford Fosgate - 500W Primary Amplifier (P/N: 76001294) on your 2024 Harley-Davidson Street Glide Read: Primary Chain Remove and Install ***** Push Rod Cover Tool. Motorcycle maintenance keeps your ride smooth and safe, with the stator replacement on a Harley Davidson being a crucial aspect of this upkeep. There is a Harley-specific tool called an inner bearing puller. 98. A buddy of mine tells me he has the tool for the 5-speed but he's not sure if it's the same for the 6-speed. Refer to PRIMARY CHAINCASE INSTALLATION in the Service Manual and follow the instructions given to install the primary chaincase cover. I've found that some grease between the plates will help hold the balls and ramps together during installation. Note: You'll need a In this video, I really fully go through replacing a primary cover on a Harley Davidson sportster iron 883. On a 2004 FLHRCI with the Rivera ring gear and pinion gear combo (which should be a taller ring gear than the 2009 Harley Davidson Street Glide Engine Starter & Primary Cover Installation-Part 3Today I get the engine starter on the Harley Davidson Street Glide instal Remove primary drive locking tool. Will take you longer to R&R the primary cover. 625 Inch compatible with Harley Davidson. This allows you to replace the clutch (not shown in the tutorial), the primary gasket, the shift shaft seal, the clutch cable, the clutch cable seal, the primary chain tensioner and really anything that is under the primary cover. 967-IS, instruction sheet, install new supplied lock ring and new supplied seal per No. After accumulating a certain mileage, th Harley Davidson Inner primary cover removal bearing upgrade Jims replace seals tab washers all seals having stopped Altrrnator over etc for S&S motor upgrad This article details how to install transmission, primary chain, and clutch on Harley 45 flatheads. Naturally, when you have to open the primary cover, you have to drain u how to remove sportster primary cover on a 2004 xlc How to install a Hayden primary chain tensioner. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the JIMS Sealed Wheel Bearing Removal and Installing Tool. (Get a manual) Hi all, I need to remove the primary chain on my '01 Superglide so I can replace the stator. 1 1/2 deepwell socket 1 1/16 deepwell socket breaker bar is there anything else i'll need? How to remove the pinion gear on the early Evo motor and proper mounting and shimming of the motor. Loosen but do not remove the engine trans bolts. First I have to remove the race from the transmission shaft. Primary Drive Locking Tool: https://www. 56 Part #: 140089 Mfg Part Remove plugs from forward control frame mount (I) and discard. A must-have tool for Harley-Davidson owners, designed to safely remove and install inner primary bearing and seal with no damage to the new bearing. Follow the Service Manual PRIMARY CHAINCASE, INSTALLATION instructions to install the primary chain-case, primary chain, clutch, engine compensating We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible 3- Remove the entire primary and clutch assembly by following the instructions in your factory service manual. Remove and discard primary cover gasket. Install thrust washers The Harley service manual species the clutch springs to be approximately 2-25/64" tall. See 6. Remove adjuster plate (2) and diaphragm spring (3). com/dp/B075S4YLGR/ We show you how to remove the clutch, compensator sprocket, primary chain, chain tensioner, outer housing, and inner primary housing! There are many reasons you may want to remove the This 2010 Harley Davidson Ultra Classic maintenance video shows a transmission shifter lever repair, which involved removal of the primary chaincase. This is for late ironhead/early Evo spring tensioner. Any thoughts? 2002 Road King 95" - HQ0034 cams - Big Boyz Street Port - Rinehart TD – SERT Fab'ed a bunch of tools from various pieces of PVC for the install. Parts and equipment bought fo Once you are done, install the cover and put the first nut back on and turn the screw, just until it bottoms and then back out about 1/8 turn. sales@georges-garage. i used halomar on all the casting surfaces and blue thread lock on all the bolts. Alternately loosen and remove adjuster plate bolts (1). S. 5. I've removed the primary drive outer and inner casing of my 1967 Shovelhead to replace the transmission drive seal, and have four questions on the primary: 1: My primary sprocket nut does not have any hex nut, but four holes to accept a two-pronged tool as mentioned in the original workshop manual. 24 $ 40. Unadjust your clutch cable and add all the slack to it you can. The manual calls for HD-34902-B to remove and install the inner race. A couple notes: I didn't use Red Loctite as suggested by Twin Power. Save for future use. The battery negative cable has to be removed from the battery. 967-IS, instruction sheet, remove both the inner and outer lock ring. my race was never off the shaft and it measures 1/8th of an inch. See Figure 7. and remove the clutch cable. This tool has a part number (#96760-36) that seems to be obsolete, but the factory-designed tool is not really needed We may earn a commission for products purchased through links on this page I am rebuilding an FLT and cleaning the inner primary I found some repaired cracks (welded) and some new ones. Before proceeding with the removal process, make certain that you have drained the primary, transmission, and engine oils to prevent any potential spills. Fix My Hog logo SVG I am replacing my compensator sprocket with the S. Remove the primary cover, clutch assembly and primary chaincase. GENERAL. Once you know how to do the job you will be able to do these jobs when you need to, and not be at the mercy of a shop`s schedule. Contact Us. See fig 3. I bought the Baker Hi-Torque bearing for the inner primary. & 4. As always, your #2580-1 Primary Cap Installation Tool 1971-1985 Harley-Davidson Sportster Use of this tool will prevent damage to primary caps, OEM# 34742-71, used on all 1971-1985 Sportster. your local dealership should be able to print you up one. a. Install the inner primary cover. 5mm The Harley service manual species the clutch springs to be approximately 2-25/64" tall. A new primary cover gasket is needed for the proper installation of this kit. Get it as soon as Thursday, Dec 12. 2. Install the pressure plate back Metal. 62 plus free shipping at Parts Giant. You will need a 1-1/2" and a 1-3/16" socket. You need to remove the primary so make sure the battery is removed. clutch tight also. Prior years had a separate jackshaft between the starter and ring gear. Spec is between 6. Designed for Harley Davidson Twin Cam Models 2007 to Present and Dyna Models 2006 to Present. Support the rear and start the engine/trans bolts. With the transmission in place but not tightened, the inner primary cover can be installed, then the clutch hub. 3. Will this procedure damage the gears Shop BDL Belt Drives - https://www. CLUTCH PACK ONLY Partial Disassembly This procedure can be performed on the motorcycle without removing the clutch shell or hub. 2004 Road king FLHRCI 107 10. Remove the primary chaincase cover (6) and primary chaincase housing (1). 3 out of 5 stars 66 To replace a stator on a Harley Davidson, first disconnect the battery and remove the outer primary cover. I need to change the mainshaft bearing inner race on my 08 Ultra. Remove primary drain plug at bottom of primary. This shift lever seal can go bad and start leaking oil. Use on all Big Twin Late 1984-present 5 & 6 speed. I had the dealer pull the primary and install a plug to seal the hole the mid-controls shaft uses. A 7/16" socket to remove the • Designed to safely remove and install the inner primary bearing without any damage to the new bearing• Achieved by pushing on the outer perimeter of the bearing• Video-In this free DIY video we show you how to remove and install the outer primary cover on a Harley Davidson motorcycle. 0 How to remove the pinion gear on the early Evo motor and proper mounting and shimming of the motor. 8. 66. Refer to your model motorcycles Service Manual for removal procedures. See Figure 5-14. Install left and right side covers. We'll also show you some tips and tricks along the way. MSRP: $510. Jims 967 - Inner Primary Bearing/Seal Tool - Installation/Removal - Kit When it comes to servicing the inner primary bearing and seal, do it the JIMS way. Kickstart, clutch, sprocket and primary chain. J049372009-03-27. com/shop/aaronrose Evo sporty primary install and chain tensioner adjustment. 967-IS, instruction sheet. com/primary-drive-kits/bdl?utm_source=youtube&utm_medium=description&utm_campaign=BDL_Belt_Drive_Installation,_Mi Your Harley outer primary cover may have an oil deflector that is cast into the inside, top, front of the outer primary cover. After applying the silicone. At this point, I wish I would have just used the shift-shaft restraining bracket and shifter cover plug that is included in the forward controls conversion kit. 56 Part #: 140089 Mfg Part OK install the Hayden went in easy breezy, while in the primary I checked new screaming eagle comp, it is tight to 170 ft. Was planning to install the vent on my 19 FLTRX for peace of mind, but don't feel like loosening or removing exhaust to Harley inner primary removal is a big procedure. Also check the stator wires, for excess slack in the compensator and the clutch plates. I am replacing my compensator sprocket with the S. Remove the Derby cover, and in my case, (Dyna) the primary chain inspection cover. Trying to save money wrenching on my own ride hoping to inspire people to do the same thing. 1996 FXDS-CONV S&S E. Manual Primary Chain Tensioner Directly replaces the factory automatic adjuster in order to allow manual adjustment. Along they way we found so I only removed the primary cover, loosened the front sprocket / compensator nut (hand tight now), removed the primary chain adjuster, the pressure plate, diaphragm spring and discs. You'll also need an allen socket (5/16" I think) to remove the 2 starter bolts and a swivel as well to get the one. I am trying to remove the small cover on my primary cover so I can check my fluids. CVO FXR2 1999; CVO FXR3 1999; CVO FXR4 2000; FLD Dyna Switchback 2012-2016; FLDE Softail Deluxe 2018-2020; FLFB Softail Fat It tells how to install it. Install wire trough cover. See More In this video we are going to change the clutches in an open primary bdl belt drive setup on a custom Harley Davidson chopper. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. 99. Harley Davidson. Hope everyone's good. This American made tool drives the bearing and seal perpendicular to the case without an arbor press. Install primary chaincase cover. In this video I show you how to fix a leaky primary on a Harley Davidson by replacing every seal. It's an easy task. Figure 3. 00:00 Introduction00 Very easy to do. Improper installation of this kit could result in death or serious injury. 99 $ 8. tighten the primary case-to-tranny bolts 18-22 ft. Install release plate (2) with locknut (3) and adjuster screw into clutch hub bore. Shovelhead primary chain alignment. Uninstall your inner primary, and then install the bdl kit. This will align the transmission and motor. Or, as an alternative, you could just disconnect the link between the shaft and the transmission, remove the toe shift lever and cap off the shaft, and install a set of forward controls. Cam Bushing Removal Tool. The procedures are essentially the same for all 1941 through 1973 models. $95. Use the appropriate service manual procedures. Video description of how i reinstalled my primary and swing arm after removing it to replace a belt and fixing a leaking primary. 94085-09 – For use on ’99-’05 Dyna®, ’00-’06 Softail® and ’99-’06 Touring models. Remove the primary chamcase outer cover as de- scribed under We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible No. 909-843-7043. Is there a special tool I need and do you know what it is called? This listing is for an Inner Cam Bearing Installation Tool Set. If you need to remove the clutch shell, see Primary Chain Remove and Install ***** Shop: Sportster Clutch Kit ***** Ironhead Clutch Installation. tighten 18-22 ft. Flat Side 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. E. Orion Motor Tech Wheel Bearing Puller Tool Kit Compatible with Harley Davidson Motorcycles, Harley Bearing Removal Installation Motorcycle Tool Kit. lawabidingbiker. Remove foot pegs (shifter lever) floorboard etc. Come join the 'New' 2017 Sporty 883 - primary case service, adjustments, slip-ons install What's been done so far: Adjusted spring preload to dot #2. Episode 22. Also, wipe some on the seal lip before installing inner primary so it slides over shaft and doesn't run dry. Oct 6, 2011 #1 Harley Davidson Community I also used the puller they made to pull the clutch too. Install seat. Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more. More will come soon !Wanna know more ? Check my Remove primary drive locking tool. A sealed bearing would only last a short while,it would either grab 1978 Harley-Davidson Shovelhead FX Primary and case installationLinks to my Amazon Affiliate Program:Amazon Shop - https://www. However, the leak could be as simple as the inner primary bearing seal or as complicated as the trans mainshaft/5th gear seal which is common in the early models as the inner primary bearing race walks in to that seal and causes the leak. Refer to your Factory Manual to remove clutch How to properly install the inner primary housing on a 1970-1984 shovelhead Harley. Also, using a magnet, take the pushrod out. Remove the shifter lever (A) and left-hand shifter peg (D). Remove primary cover. Ive seen on YouTube the removal of the floorboard to remove the primary cover, it looked like it made the job a lot less hassle. This one's a favorite. Then we show you how to put the entire primary back on. Screaming Eagle ignition,V&H Short shots. Inner Primary Seal for 786A Bolt - JGI-31434-06 Genuine James. When the oil was taken out of the primary the bearing lost its lube source. Can anyone tell me if the tools are the same for the 5-speed and the 6-speed? Install main fuse. This cam tool for the Twin Cam Removing inner primary on a 2014 Harley Davidson dyna low rider. See how 2. We show you how to remove the clutch, compensator sprocket, primary chain, chain tensioner, outer housing, and inner primary housing! Remove the primary chain adjuster assembly by unthreading the adjuster screw. You can use that if yo Harley Davidson transmission remove Inner bearing race primary by using heat and Jims removal tool to pull off shaft for transmission rebuilds and motor too Just to clarify something: What I did, (all of it) was because I needed a new chain. Bolt the tranny down. (i'd use blue locktight) & safety wire. Note: New lock ring is installed between the new seal and new bearing. Harley Davidson inner primary bearing removal Jim’s tools 2317 works great ! Virtually impossible without it that’s for sure ! For Jim’s tools or work on eng This video is about me installing my inner primary on my 2014 FXDC Harley Davidson DynaIn this video i show you how to install the inner primary and if you n ReluxGo Transmission Mainshaft Inner Bearing Race Tool Installer Puller for Harley Davidson Big Twin 5 and 6 Speed 1984-present # 34902-84, Harley Bearing Removal Installation Motorcycle Tool Kit 4. com/2014harleymaintenanceIF YOU APPRECIATE THIS FREE I just got done doing a starter and the shift lever on transmission, you have to pull the inner primary to change it. Apply a thin layer of primary chaincase oil to the sliding cam (5) Proper installation of this kit requires the separate purchase of a primary cover gasket and other seals, that vary depending on the model. Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U. 12. I would rather just buy a good used one, or maybe NOS. Then, extract the old stator, install the new one, and reassemble the Install the new alternator rotor (A) to the engine compensating sprocket shaft per service manual instructions. They have to come out also. First attempt at posting this video, the last minute and a half had no video, just audio. See service manual. use a washer big enough over the end of the pipe and crank down the nut to move the race onto the shaft . If needed, disconnect shift linkage. This is on my 2009 Harley Davidson Road King to replace the factory ratcheting primary chain tensioner, whic Lesson: How to install an automatic primary chain tensioner Kit # 40063-05BHarley Davidson Automatic Primary Chain Tensioner Kit # 40063-05B Blog: Why I love This shift lever seal can go bad and start leaking oil. need to remove and install inner primary cover how do you pull the sprocket and clutch to remove the broken inner - Harley Davidson 2001 FXDWG Dyna Wide Glide question. Harley-Davidson Motorcycles. The money we save by not going to the dealer For the 2006 model year, Harley Davidson introduced a one-piece starter to the Touring line. This is one of several short videos demonstrating removal and installation of a new stator our 1995 Harley Davidson Heritage Softail Classic. 5- loosen the "screw" a good amount. Before the transmission assembly goes back in, install the shifter shaft into the right-side engine case. The word "OUT" Install primary chain, compensating sprocket and clutch as an assembly. Here's the fi Motorcycle Camshaft Bearing Remover and Installer Tool Set for Harley Davidson Twin Cam 1999- 2006, Camshaft Replace Removal and Installation Tool Kit. REMOVAL AND INSTALLATION To remove the clutch without disassembly or for installation instructions, see 6. 1978 Strokershovel Lowrider 100 inches. Search Fixya then put the retain clip back in, adjust clutch. Inner Primary Bearing & Seal Kit Oem Style Compatible With/Replacement For Harley Flhp Police Road King 25-3101 89. 31. This is a complex task; consult a service manual for detailed steps. I. IN THIS VIDEO WE DISASSEMBLE A 5 SPEED TWIN CAM INNER PRIMARY AND REPLACE ALL THE SEALS AND REASEMBLE THE BIKE, Paypal Channel Donation: Disconnect the battery, drain the primary, and remove the primary cover. I liked the Primo system better than Phase 3 and Karata as well as the MOCO version which seem to be worst of all. It's only function is to remove cam bushings. of Primary Drive Locking Bar Tools 7. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! How to install a Hayden primary chain tensioner. 2006-2017 With How to Install a Harley Davidson inner primary housing, stator, compensator, clutch and cover (step by step). For proper shifting, the shift lever arm needs to be Be sure to check out my Primary Drive Service playlist. Remove (13) thirteen socket set screws with washers from primary cover. Jump to Latest 7. Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables, negative (-) cable first Buy Jims USA Inner Primary Bearing/Seal Installation & Removal Kit starting at $273. Harley dealers in town didn't have the locking tool. Replacement of IPB. 100+ bought in There's a spring inside the jackshaft, be careful not to lose it. 125 inch/ 5. This process will be very simila I am going to be replacing the primary/clutch gasket, and have a question regarding removal. Not plastic. I show you how to install your This would mean removing the primary cover, primary chain, gears, clutch, and transmission. $8. 2 use a piece of pipe that is the right size puting it over the main shaft . Details on how to position - cover half the dot w/top ring - attached) Tightened primary chain. only) or 1-414-343-4056. If the primary chain cannot be adjusted properly and the adjustment shoe (Figure 116) appears worn, replace it as follows. On the back side of the inner primary there are 2 allen bolts that hold the starter to the inner primary. So I specifically want to check the mainshaft bearing lip seal. This Video also covers clutch adjustment, fluid Harley-Davidson TSB M1492 Make: Harley-Davidson Number: M1492 Title: 2017-2019 TOURING - MILWAUKEE EIGHT - INNER PRIMARY VENT Date: 4/30/2020 Do not okay so i'm getting ready to remove the inner primary. Put in your Remove primary drain plug at bottom of primary. Torque the engine/trans bolts. The simple problem is an easy fix, replace the inner primary bearing seal; no special tools required. Next page. Remove (5) five screws to remove inspection cover from primary chain cover. Following these steps meticulously will set the stage for a successful motor and transmission removal process on your Harley Davidson bad boy. Thread starter TBeghtol; Start date Oct 6, 2011; 1; 2; Next. Install the stator onto the motor case. Yup, we'll show you how to remove your entire Harley-Davidson primary drive, remove the shifter lever shaft seal, and then replace it. will be putting the bike on the jack for a closer inspection this morning Re: compensator sprocket removal and install « Reply #10 on: August 28, 2013, 05:38:46 PM » I believe they are talking about the new compensator for 2014 with a T70 torx. 2 out of 5 stars. ReluxGo Transmission Mainshaft Inner Bearing Race Tool Installer Puller for Harley Davidson Big Twin 5 and 6 Speed 1984-present # 34902-84, Harley Bearing Removal Installation Motorcycle Tool Kit 4. 7、It is Easy to inserte into the primary drive system and wedges in place to restrict movement without damaging the sprocket teeth. use a piece of pipe that is the right size puting it over the main shaft . JIMS has been manufacturing the No. Consider filling in the foot peg holes with epoxy to prevent rust. Those models require removal of the outer primary cover to remove the bolt that attaches the jackshaft to the starter. Here’s how to remove it. List: $114. DK Custom Products for Harley-Davidson Tank Lifts Coil Relocation Ignition Relocation HiFlow 587 Air Cleaners Custom Foot pegs Tour-Pak relocation rigid How to Install Harley Primary Vent - Stop Oil Transfer; How to Install Harley Primary Vent - Stop Oil Transfer . Put on the inner primary. If that's what your doing, make sure to use blue locktite, I don't You'll need an assortment of Torx bits for most HD work and probably a breaker bar to get the nut off the compensator since you're removing the inner primary, too. In this video I remove the main drive gear and bearing, then proceed with disassembly and cleaning of the transmission gear set. 9. lbs tighten the rear primary case bolts securely. 2 PRIMARY CHAINCASE COVER, Been considering an open primary for my '99 Evo Softail, without a motor plate preferably. It is also recommended that a liberal amount of blue loctite (med. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible MAINSHAFT BEARING RACE REMOVAL AND INSTALLATION TOOL. 6. You'll need to remove the shift lever and foot peg before removing the primary cover. com FREE DELIVERY possible on eligible purchases This quality tool provides all the necessary parts to make removal of your mainshaft bearing race a breeze. amazon. 95 $89. Today we install the primary chain, and torque the nuts holding it in place. Use to remove and install the inner primary bearing inner race on the transmission mainshaft. Jims 900 - Main Drive Gear/Bearing Remover/Installer - 6-Speed. This video covers chrome inner primary removal. I couldn't find an Ultima page about replacing the crank seal???? Refer to service manual for removal and installation of parts listed in tables on page 3. lftpdvzjjqjxwflowvblabzjqjzywlljrcfvfalsolxvusqxgve